Smart solutions for efficient vaccine manufacturing

Healthcare professional administering a vaccine to a child, showcasing the role of Syntegon's RTU systems in ensuring safe and sterile biologics processing

With more than 30 years of experience and nearly 200 successful projects worldwide, Syntegon is a trusted partner in vaccine manufacturing equipment – delivering precision, reliability, and innovation at every stage of the process. With the ideal vaccine manufacturing equipment, we will meet your production and compliance needs.

From hepatitis to tetanus and from Covid-19 to influenza – vaccines significantly reduce the number of infections from preventable diseases. The smallpox vaccination, probably the earliest and most famous example, was so successful that it very nearly extinguished this disease. New products are constantly under development, for instance in the field of oncology or against Ebola and malaria, while the need for others like dengue fever vaccines might soon move to the center of attention on a global scale.

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Vaccine manufacturing – a growing market

Analysts predict the vaccines market to reach more than USD 88 billion by 2029. However, the manufacturing process comes with some challenges. For example, vaccine filling lines typically require speeds from 400 to 1,000 containers per minute, making it essential to find the right equipment to achieve defined output goals with maximum flexibility regarding filling systems and pack styles.

Whether you are producing your vaccines as liquids or freeze-dried in syringes or vials, in ready-to-use (RTU) containers, or as oral solid dosage (OSD) forms – we have the seamless solution portfolio to meet your needs. Explore our line configurations and see how Syntegon’s solutions streamline each manufacturing step – from formulation and filling to freeze-drying and final inspection.

Support far beyond engineering

Our support goes far beyond the equipment. From early-stage planning to post-installation service, we partner with you every step of the way. Our experts understand the complexities involved in vaccine manufacturing and are familiar with all applicable regulations, such as Annex 1. As a strategic partner to the pharmaceutical industry, we offer GMP consulting, comprehensive facility planning, and accompany our many customers along every step of their vaccine manufacturing equipment project.

Once your line has been installed, our service experts make sure it stays up and running throughout its entire lifecycle, for example with service agreements, digital solutions, spare parts, or modernizations. In the end, we have a common goal: make sure that your vaccines are produced efficiently and safely – so you can continue protecting patients from infectious diseases.

Explore our vaccine manufacturing solutions