Laboratory Services for Liquid Pharmaceuticals

What do you get when you combine 25 years of laboratory experience with 800 square meters (8,611 square ft.) of leading-edge test facilities? The Syntegon Pharma Services for Liquid Pharmaceuticals. With three test laboratories for liquid and powdered pharmaceuticals in Crailsheim, we support pharmaceutical companies in establishing the best possible manufacturing conditions, from determining the ideal filling system to qualifying and validating their machines. In close dialogue with our customers, we test equipment and products on a laboratory scale to final production, making sure that liquid and powdered pharmaceutical are quickly marketable while meeting the highest quality standards.

Our expertise in Laboratory Services for Liquid Pharmaceuticals

Put to the test

We run various test labs for liquid and powdery pharmaceuticals, helping you to determine the best aseptic filling operations for your products

Expertise at work

Various test stands allow us to test the filling behavior of your pharmaceuticals

Thorough investigation

We support you during qualification and validation to get your equipment production-ready

Our test laboratory

Pharma liquid filling trial

Laboratory test equipment

Test laboratory for liquid pharmaceutical filling operations:

In our Pharma Liquid test laboratory, we ensure maximum accuracy with the highest possible output for your aseptic filling operations. Our experts test the filling behavior of your pharmaceuticals and carry out filling trials on test stands. These include filling systems in different sizes and designs, such as rotary valve piston pumps and the mass flow system. Siliconization and stopper setting tests complement our liquid filling testing portfolio.

Benefits:

Vacuum filling (especially for highly viscous products)
Time-pressure siliconization
Stopper setting with insertion tube

Filling of pharmaceutical powders:

Powdered products are a class of their own and require a dedicated test center. In our Powder Lab in Crailsheim, we help you determine the optimum setting parameters and format parts for your products. Tests are based on temperature and humidity controls, as well as the latest dosing technology. We usually carry out trials in close cooperation with our customers at the test stands.

Benefits:

Tests with pressure-vacuum and auger dosing systems
Powder analysis: moisture determination, tapped density determination
Powder analysis: measurement of the angle of repose

Qualification and validation of aseptic fill/finish operations:

Tried and tested technology is one side of the coin of successful pharmaceutical operations. Getting equipment production-ready and products marketable is the other. For filling, depyrogenation and barrier systems to work as expected, we support you during qualification and validation. Our services span basic bio-decontamination analyses in barrier systems as well as qualification and validation planning, to name but a few. The extensive test documentation supports pharmaceutical manufacturers in the ideal machine design. Our thorough investigations into your manufacturing steps make sure your run compliant processes anytime.

Benefits:

Quality assurance of biological indicators
Barrier systems: investigation of H₂O₂ bio-decontamination
Microbiological tests for the sterilizability of components and assemblies

Our solutions have got you covered

Flexible filling systems

Versynta is our name for flexible small and micro batch filling operations. The Versynta Flexible Filling Platform (FFP) is ideally suited for small batches up to 3,600 containers per hour for vials, syringes, and cartridges, both bulk and RTU. The gloveless and fully robotized Versynta microBatch working cell processes aseptic and high-potent micro batches within a fully integrated machine and isolator unit.

Reduced manual intervention

Our automated machines and lines ensure reproducible processes, contributing to overall process efficiency, less product loss, and the highest product safety.

Safety and versatility

Our broad range of filling systems cater to a major industry need: flexibility. Whether in terms of pack styles, filling technologies or stoppering methods, our filling lines can be easily adapted to almost any filling requirements.