Filling bulk cartridges, syringes & vials

High cartridge filling volumes are a specialty of the MLD. It achieves up to 36,000 containers per hour. Just like the MRD, it gently transports cartridges via its unique clip system. But there is more to this development than meets the eye: a patented and slim conveying system safely moves cartridges through the working stations. Sensor-based filling allows you to maintain clean operations with no product loss and no outside contamination of the cartridge.

Cartridge filling in the low and medium output range is a task for Syntegon’s MRD. Our system secures highest pharmaceutical safety thanks to several functions, including its proven clip holding system for gentle conveyance and its characteristic low-particle capping process. It adds filling accuracy by perfectly positioning the cartridge opening under each working station, making sure no product is lost due to spillage. The MRD can be used as a stand-alone system but also as an integral part of a production line.

High potent, personalized pharmaceuticals mean small patient populations – and equally small batch sizes. As a highly standardized and modular solution, the Versynta Flexible Filling Platform (FFP) enables manufacturers to approach aseptic filling in a new way.

Just like small batch production, micro batch manufacturing is coming to the fore of everyday pharmaceutical operations. Together with a customer, we are currently testing the second instalment of the Versynta portfolio, the gloveless microBatch working cell.