Flexible Filling Platform – Versynta FFP

There has been a noticeable shift in the pharmaceutical industry: more and more high-priced biotech drugs for small patient populations require highly flexible small batch filling solutions that achieve precise product yields at low output.

The Versynta Flexible Filling Platform (FFP) is our latest modular and innovative platform for RTU and bulk containers with pre-developed and pre-tested modules, allowing outputs of up to 3,600 per hour with 100% in-process check-weighing and full isolator integration.

Key benefits

Modular

From de-nesting to washing, Versynta FFP comprises pre-developed modules that can be flexibly combined to individual machine configurations

Fully automated

Versynta FFP’s production cell and handling unit are highly autonomous systems that reduce manual intervention

Easy to use

Versynta FFP supports filling operations with single-use components, limiting changeovers to format parts only

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Modularity and automation

Modularity and automation are major requirements for liquid aseptic filling. But how do they translate into real-life systems? Our video takes you on a virtual tour of – and through – our Versynta FFP platform. Check out the video to experience every detail of our latest development.

Flexibility not only comprises pack styles and filling systems. It is also about a machine or line’s production environment: Versynta FFP can easily integrate isolator and air handling technology into the overall system, adding to the safety of your aseptic and high-potency liquid active ingredients.

Benefits:

Isolator integration as state-of-the-art
Ventilation technology for integrated air management
Flexible pressure and zone concept
Aseptic and high-potent production possible

The aseptic filling of RTU and bulk containers has never been easier, as the FFP can process multiple container types on one platform. A variety of filling systems, including single-use solutions, allows to reliably fill syringes, vials, and cartridges with tool-less format changes to increase the flexibility of your processes.

Benefits:

The ideal solution for small batch bulk and RTU containers
Flexibility in packaging types and filling systems
Unique transport system for precise and sensitive handling

As safe filling goes hand in hand with gentle handling, we have developed a dedicated Pharma Handling Unit, a four-axis transport robot. This unique system serves the entire line, ensuring precise and sensitive handling of syringes, vials, and cartridges. The fully integrated solution transfers the containers from one station to the next.

Benefits:

In-house development based on long-standing expertise
No glass-to-glass contact for highest container safety
Design ensures first air supply without obstruction

Use case scenarios

Flexible syringe filling

With easy changeovers and different filling systems, the FFP always ensures high speed syringe processing.

Safe vial filling

High potent and/or freeze-dried products require utmost care, which the Versynta FFP handling system can easily provide.

Accurate cartridge filling

Contaminant-free cartridge processing is a major asset of the Versynta FFP, including precise, low-particle capping.

Interested?

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Technical data

Output

Up to 3,600 containers/h

Areas of application

RTU and bulk processing

Robotic systems

Pharma Handling Unit

Isolator

Isolator with integrated air management

Service Agreements

Find out more about our Service Agreements here.

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Digital Solutions

Find out more about Digital Solutions here.

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Parts

Find out more about Parts here.

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Maintenance

Find out more about Maintenance here.

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Technical Support

Find out more about Technical Support here.

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Modernizations

Find out more about Modernizations here.

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Training

Find out more about our Training here.

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Expert Services

Find out more about our Expert Services here.

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About us

Small Batch expertise over 60 references, almost 15 years in the small batch field

A trusted partner: as small and micro batch filling experts, we have supported over 60 corresponding projects, strengthening our already firm foothold in the market.
Broad range of applications: flexibility is a key industry requirement – and a major characteristic of Versynta FFP. The flexible and modular platform can serve the needs of manufacturers, R&D laboratories, and biotech start-ups alike.
Engineering expertise: with many years of experience in small batch filling applications, we know about your challenges. Versynta FFP has been designed to offer you flexible and safe fill-finish processes from a single source.

High potent liquid pharmaceuticals will shape the market in the years to come – and so will Syntegon. As an equipment expert, we have the long-standing experience it takes to fill and finish pharmaceutical products according to highest quality standards. Versynta fully mirrors this expertise: with its broad range of possible applications, the system for small and micro batch solutions provides high-quality fill-finish and isolator solutions form a single source.

years of experience

patents and patent applications

machines installed world-wide

locations

Our expertise, your advantage

A successful launch: In March 2021, Syntegon launched its Versynta FFP platform, responding to a noticeable shift in the pharmaceutical industry. The modular solution allows to flexibly fill and finish high-priced biotech drugs for small patient populations with great ease of use.

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FFP downloads

Versynta FFP

You can’t get more flexibility.

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Interested in our Versynta Flexible Filling Platform?

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Flexible Filling Platform – Versynta FFP

Key benefits

Modular

Fully automated

Easy to use

Flexible Filling Platform – our Versynta FFP

Modularity and automation

Use case scenarios

Interested?

Technical data

Output

Areas of application

Robotic systems

Isolator

Service Agreements

Digital Solutions

Parts

Maintenance

Technical Support

Modernizations

Training

Expert Services

Why choose the Versynta Flexible Filling Platform?

About us

Our expertise, your advantage

FFP downloads

Read our latest pharma news

Interested in our Versynta Flexible Filling Platform?

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