Precise ready-to-use filling for any application

Syntegon‘s ready-to-use filling solutions help you to meet high standards in syringe, vial, and cartridge production.

Whether for small batch production or high-speed ready-to-use lines, Syntegon offers everything you need for RTU fill-finish processing, engineered for easy integration with your existing systems.

Seamless integration of automation equipment from a single trusted source allows you to more easily customize lines to your needs. Fully aseptic, cost-effective handling and filling with minimal waste preserves product, while consistent accuracy at any speed helps you securely deliver today’s and tomorrow’s pharma innovation.

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Solving your critical RTU production challenges

Pharmaceutical RTU filling line handling a tray of vials, demonstrating adaptability to various output requirements

Adapting to any output needs

Meeting production needs for both high and low output can be challenging, especially with diverse RTU packaging styles. Syntegon offers comprehensive solutions tailored to meet all your packaging material and output requirements.

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Pharmaceutical professional in sterile gown operating RTU equipment, showcasing Syntegon's compliance with GMP and Annex 1 global standards for safe production

Ensuring compliance with global standards

Adhering to evolving GMP and Annex 1 regulations requires consistency and precision. With Syntegon’s RTU solutions, you can simplify compliance through safety-focused design and easy maintenance, ensuring your production stays reliable and high-quality.

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Close-up of RTU syringe filling equipment, ensuring precise handling and protection of high-value medicines during the fill-finish process

Protect your costly medicines

Ensuring the safety of high-value medicines is critical, with risks of contamination or waste threatening every stage. Syntegon’s 100% in-process control and dedicated inspection solutions protect your products, maintaining their integrity and quality throughout the entire process.

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Facing challenges in your RTU production?

From scaling to regulatory compliance and streamlined operations, Syntegon’s solutions are tailored to overcome your specific obstacles, ensuring efficiency and reliability. Discover how we can help optimize your production process and meet your goals.

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Syntegon's advanced RTU filling equipment for injectables, ensuring precision, sterility, and adaptability for diverse pharmaceutical applications

Flexible filling for injectables

Our RTU systems offer high-speed, flexible filling for various injectable products, with fast changeovers that support both high-volume production and smaller, specialized batches.

Healthcare professional administering a vaccine to a child, showcasing the role of Syntegon's RTU systems in ensuring safe and sterile biologics processing

Vaccines and biologics processing

Our RTU solutions offer secure, contamination-free filling for sensitive vaccines and biologics. Syntegon systems maintain the integrity of biologic compounds, minimizing risks of contamination while ensuring precise dosing for large-scale immunization efforts.

Elderly woman using an insulin pen, showcasing Syntegon's high-speed RTU solutions for precise and sterile insulin cartridge filling

High-speed insulin cartridge filling

Syntegon’s RTU equipment are optimized for high-speed filling of insulin cartridges, ensuring consistent dosing accuracy and sterility, essential for diabetes treatment.

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Mother embracing her daughter undergoing oncology treatment, emphasizing safe filling solutions for high-potent and oncology drugs

Safe filling for high-potent and oncology drugs

Oncology drugs, often cytotoxic, require reliable containment and precision. Syntegon’s isolator-integrated RTU systems ensure safe, aseptic filling while protecting both operators and drug product.

Find the RTU solution that‘s ready for you

Looking for a ready-to-use filling solution that’s perfectly tailored to your production demands? Syntegon’s RTU solutions are designed to meet you where you are—whether you need flexibility for small batches or efficiency for high-volume output. Choose your container type and production needs below, and let us guide you to a solution that’s truly ready for you.

Not seeing exactly what you need? Our experts are here to help you find the RTU solution that fits your unique production goals. Download our RTU brochure or reach out directly to discuss a tailored approach that’s ready to work for you.

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RTU solutions built for your needs

Flexible solutions

Adapt effortlessly to changing production needs with our flexible, reconfigurable systems. Quick line changes keep you agile in a dynamic market and seamless integration reduces your downtime.

Streamlined operations

Reduce complexity and save time by choosing Syntegon. Our single-source solution provides end-to-end support—covering RTU filling equipment, isolator technology, design, integration, service, and upgrades.

Compliant design

Ensure regulatory compliance confidently with Syntegon’s Annex 1-ready RTU solutions. Our solutions help you maintain strict worldwide cGMP regulatory standards while safeguarding product quality and operator safety.

Our RTU solutions feature a quick changeover, designed for fast transitions between formats. Both high-demand and unique production needs are addressed, reducing downtime and enhancing productivity.

What this means for you:

Increased efficiency: Quickly switch between formats with minimal downtime, optimizing your production speed.
Enhanced flexibility: Seamlessly accommodate various RTU products without extensive reconfiguration.

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Automated filling equipment for RTU syringes, vials, and cartridges, showcasing rapid changeover features for efficient pharmaceutical production

Syntegon’s RTU systems are equipped with integrated isolator technology, ensuring a sterile environment for aseptic filling. This feature protects products from contamination and upholds strict regulatory standards.

What this means for you:

Consistent sterility: Maintain a controlled environment that ensures high product quality and safety.
Regulatory confidence: Built-in compliance with aseptic standards, giving you peace of mind in regulated environments.

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Operator using integrated isolator technology for aseptic RTU filling in a sterile pharmaceutical production environment

Our systems are equipped with state-of-the-art automation and robotics designed for precise, consistent, and compliant operations. This cutting-edge technology minimizes manual intervention, ensuring exceptional production quality for both high-volume and micro-batch manufacturing.

What this means for you:

Operational precision: Deliver consistent, high-quality results with reduced reliance on manual interventions.
Real-Time monitoring: Real-time monitoring through automated control systems ensures reliability, compliance and operational transparency.

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Advanced automation controls displayed on a pharmaceutical RTU filling line for efficient and precise production processes

All RTU equipment from Syntegon is designed to meet worldwide GMP standards, including the updated EU Annex 1. Built-in quality allows streamlined and straightforward compliance.

What this means for you:

Effortless compliance: Meet global regulatory standards without added complexity.
Documented quality control: Full traceability for seamless audits and compliance verification.

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Robotic arm with compliance-ready design handling RTU components in a high-precision pharmaceutical filling line

A pharmaceutical technician operating advanced RTU filling equipment, highlighting Syntegon's successful collaboration with Stevanato for innovative solutions

Our expertise, your edge

Discover how Syntegon partnered with Stevanato Group to tackle the rapidly evolving RTU market. By implementing a streamlined process for transferring pre-sterilized vials into a fill-finish area, we helped reduce time-to-market and total cost of ownership. This collaboration boosted flexibility, product integrity, and compliance with high manufacturing standards. Learn how you can achieve these outcomes too!

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Answers to your RTU filling questions

Have questions about ready-to-use filling solutions? We’ve compiled answers to the most common questions from our customers to help you make an informed choice. If you need more details, explore our resources or contact our experts for personalized support.

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Syntegon’s RTU filling solutions are designed to accommodate a wide range of container types, including syringes, vials, and cartridges, along with batch sizes that range from high-demand production to precise micro-batch operations. Our modular systems allow quick format changes, making it easy to adapt to varying production needs. This flexibility ensures you can efficiently handle both small and large batches without compromising on quality, giving you the versatility needed in a dynamic market.

Syntegon provides comprehensive after-sales support and training to ensure smooth operations well after installation. Our dedicated service teams offer maintenance, troubleshooting, and upgrades, helping you minimize downtime and extend the lifespan of your equipment. Additionally, we offer operator training sessions tailored to your team’s needs, so they are well-prepared to manage the equipment efficiently. With Syntegon, you have a reliable partner committed to supporting your production goals.

Syntegon’s RTU solutions are engineered to meet stringent GMP and Annex 1 standards, ensuring safe, aseptic processing that protects both product quality and operator safety. Our systems are designed with built-in compliance features, including easy-to-clean surfaces, automated monitoring, and precision controls. This proactive approach to compliance allows you to confidently adapt to new regulations, reducing risk and enhancing trust in your operations.

Our RTU filling solutions include several features aimed at minimizing downtime, such as quick line changeovers, modular components, and intuitive interfaces that reduce the time needed for adjustments or maintenance. Syntegon’s systems are also designed for high reliability, ensuring continuous operation during peak demand. Additionally, our predictive maintenance services use real-time data to identify potential issues before they cause disruptions, helping you keep your production line running smoothly and maximizing output.

Yes, Syntegon’s RTU systems are built with integration flexibility in mind, allowing seamless compatibility with your existing infrastructure. Whether you are looking to enhance an established production line or add Syntegon solutions as standalone equipment, our engineering team works closely with you to ensure alignment with your facility’s technical requirements. This integration capability minimizes the need for extensive modifications, helping you save on costs and avoid significant operational disruptions.